Exposure Intelligence Platform

Build the operating
system for industrial
exposure intelligence.

Industrial organizations generate thousands of task photos, videos, observations, and field reports — most of it unstructured and impossible to compare. HandSafety.ai turns that data into a structured, searchable exposure database across every site, plant, and operation.

Task uploaded Exposure structured Similar tasks found Database record created
Structured. Searchable. Benchmarked across sites. No PPE, no products, no catalog.
Task review · Sample data
Uploaded task · roller_infeed_03.mp4
00:14 / 00:42
Reviewer-flagged zone
Marker placed by human reviewer during validation — not auto-detected
Exposure categories assigned
PINCH · HIGH CRUSH · MEDIUM
Control family recommendation
Engineering controls
Guarding or layout change to remove the hand from the roller nip entirely.
Similar tasks in the database Sample data
Roller infeed — Line A, Stage 192% match
Manual clamp release — Cell 474% match
Added to exposure database — available for benchmarking
MANUFACTURING MINING OIL & GAS ENERGY & UTILITIES PORTS & LOGISTICS CONSTRUCTION HEAVY INDUSTRY
The Problem

No industrial organization has a structured record of its own hand-exposure risk.

Most organizations discover hand exposure after an incident report, not before — and even then, the finding lives in a single document, not a record they can search, compare across sites, or learn from. Risk lives in task design, equipment layout, and the last 300 millimeters between a worker's hand and a hazard, and almost none of it is captured anywhere comparable.

HandSafety.ai exists because exposure data is everywhere — in toolbox talks, near-miss notes, field reports, video walkthroughs — and nowhere structured. We turn it into a database your organization can query, compare, and learn from.

Hands
are involved in a disproportionate share of recordable injuries in manual material handling
Close
is how most hand-exposure incidents happen — at distances most procedures don't measure or record
0
the number of plants with a searchable, comparable exposure record across all of their sites

Exposure risk is a structured-data problem hiding inside field photos, task notes, videos, and incident records.

Evidence

Built on doctrine, not on a generic safety prompt.

HandSafety.ai is built on the field doctrine, exposure taxonomy, and industrial task-mapping work developed by the team behind Hand Safety First® and Project Sales Corp — years of hand-exposure-specific research that most EHS software has no equivalent of.

Global Hand Safety Report

Country-level exposure observatory and comparison reporting on hand-injury patterns across industrial sectors.

Hand Exposure Control Encyclopedia

A structured reference covering hand-exposure failure modes, control measures, and field terminology across industries.

Hand Exposure Mapping Framework

A field-tested method for locating exposure points within a task, independent of industry or equipment type.

Years of task-level field observation

Direct exposure to how hand-intensive tasks are actually performed across manufacturing, mining, oil & gas, and heavy industry.

HSF / PSC is the source of the doctrine, field knowledge, and exposure framework. HandSafety.ai is the software layer built on top of it — the database, AI structuring, and analytics that turn that doctrine into something searchable and comparable.

Methodology

Named frameworks, not a black box.

Every structured record runs through the same four-part method — so a finding from one plant is produced the same way as a finding from another, and you can ask exactly how the platform got to it.

The 300mm boundary used throughout HandSafety.ai's distance-based findings is built on HSF's Last 300mm Rule™ — the established doctrine that the last 300 millimeters between a hand and a hazard is where most exposure decisions actually get made.

HAND ENTRY POINT ANALYSIS

Identifies every point in a task where a hand crosses into a hazard zone, before classifying what kind of hazard it is.

EXPOSURE CATEGORY TAXONOMY

The eight-category schema — pinch, crush, line-of-fire, suspended load, impact, stored energy, hazardous interface, entrapment — applied consistently across every structured task.

CONTROL FAMILY MODEL

Maps each exposure finding to a category of fix — engineering, distance, task redesign, procedure, tooling, handling method, or residual PPE — without prescribing a specific product.

TASK-TO-EXPOSURE MAPPING

The structuring method that turns an unstructured task description, photo, or video into discrete steps with exposure tags attached to each one.

Field Intelligence

Doctrine drawn from real operations, not a lab.

The taxonomy HandSafety.ai runs on wasn't written in the abstract. It comes from direct field observation of hand-intensive tasks across the operations where hand exposure actually happens.

Manufacturing Steel Aluminium Mining Oil & Gas Ports & Logistics Utilities Maintenance & Turnaround Suspended Load Handling
How Data Becomes Intelligence

Every input makes the database more complete.

No new hardware, no workflow disruption. Your team uploads what already exists — the pipeline does the rest.

01 — INGEST

Field data comes in

Photos, video, descriptions, observations, or existing procedures — in whatever format your sites already produce them.

02 — STRUCTURE

AI structures it

The platform parses each input into discrete task steps, identifies hand-involvement points, and tags exposure categories.

03 — FLAG

Gaps get surfaced

Missing context, ambiguous steps, or insufficient detail are flagged explicitly — the system tells you what it doesn't know.

04 — RECORD

It joins the database

A qualified reviewer validates every finding, then it becomes a permanent, comparable record — searchable alongside every other task you've structured.

AI Capabilities

Purpose-built models for one job: reading exposure out of real work.

Task decomposition

Breaks unstructured descriptions and footage into discrete, analyzable task steps.

Exposure classification

Maps each step against eight hand-exposure categories: pinch, crush, line-of-fire, suspended load, impact, stored energy, hazardous interface, and entrapment.

Gap detection

Identifies missing detail, ambiguous distance or timing data, and flags it for clarification instead of guessing.

Draft assessment generation

Produces a structured, evidence-linked draft — never a final determination — ready for expert review.

Example Tasks Reviewed

Real task types already structured into the database.

No two plants describe the same task the same way. The platform reads all of these regardless of how they're documented, and turns each one into a comparable database entry.

Mould positioning

PINCH · CRUSH

Pipe alignment

LINE-OF-FIRE · PINCH

Suspended load guidance

SUSPENDED LOAD

Tool change-outs

IMPACT · PINCH

Chisel and punch operations

IMPACT · LINE-OF-FIRE

Maintenance access tasks

HAZARDOUS INTERFACE

Heavy component positioning

CRUSH · SUSPENDED LOAD

Stored-energy intervention tasks

STORED ENERGY

Human Validation

AI drafts. People decide. Always.

A database is only as useful as the data that feeds it. No finding enters the exposure database without a qualified human in the loop — that's what makes every comparison and every benchmark trustworthy.

AI Layer

Drafts, flags, suggests

Generates structured first-pass exposure data, confidence scores, and explicit flags on every uncertain finding. Nothing here is presented as final.

Human Layer

Reviews, confirms, signs

A qualified reviewer inspects each draft against the source evidence, edits findings, and signs off. Every record carries a named reviewer and timestamp.

Database Layer

Versioned, comparable

Validated findings join the exposure database as permanent, structured records — searchable, benchmarkable, and traceable back to source input and reviewer at any point.

Validation Workflow
QUEUED
Task submitted for analysis
STRUCTURING
AI parses steps & tags exposure
DRAFTED
Findings generated, confidence scored
HUMAN REVIEW
Reviewer inspecting against evidence
VALIDATED
Signed, versioned, added to record
Enterprise Intelligence

One database for exposure across every plant, site, and shift.

Trends, heat maps, and recurring patterns — query your exposure history the way you'd query any other enterprise dataset.

Exposure Trends
Exposure Heat Maps
Top Exposure Categories
Cross-Site Benchmarking
Recurring Patterns
Task Library
Exposure Knowledge Graph
Review Queue
Pinch Exposure Index (sample metric)
populated once your data is structured
Sites in database (sample metric)
populated once your data is structured
Top recurring category (sample metric)
populated once your data is structured
Recurring exposure patterns Sample data
Crush exposure during heavy component positioning
Example pattern · Control family: Engineering controls
CRUSH · HIGH
Pinch exposure in manual clamp and roller interfaces
Example pattern · Control family: Task redesign
PINCH · MEDIUM
Line-of-fire exposure during suspended load handoff
Example pattern · Control family: Distance and standoff controls
LINE-OF-FIRE · HIGH
Stored-energy exposure at panel access points
Example pattern · Control family: Procedure changes
STORED ENERGY · MEDIUM
In progress — items moving through validation Sample data
Task Stage
Crane load transfer — Berth 3
14 steps · uploaded 2h ago
Structuring
Hydraulic isolation — Press Cell 2
8 steps · uploaded 5h ago
Drafted
awaiting assignment
Drill floor tubular handling
11 steps · uploaded yesterday
Human Review
Example Reviewer
Switchgear panel access — Substation 4
6 steps · uploaded yesterday
Validated
Example Reviewer
Industries

Built for operations where hands meet machines, loads, and pressure.

Manufacturing

High-cycle line work, automated cell interfaces, changeover tasks.

Mining

Heavy mobile equipment, suspended loads, remote-site review.

Oil & Gas

Drilling floor handling, pressure systems, rigging interfaces.

Energy & Utilities

Energized equipment access, stored-energy isolation tasks.

Ports & Logistics

Container handling, crane interfaces, multi-crew load transfer.

Construction

Variable task sites, rigging, formwork, and tool interface risk.

Heavy Industry

Steel, aluminium, and process plants with complex hazard layering.

Utilities Infrastructure

Field crews, switching operations, line maintenance.

Exposure Taxonomy

Every category we track maps to a real, recurring failure mode.

These categories are the schema behind the database — the common language that makes a finding from one site comparable to a finding from another. Each one is a recognizable pattern that shows up across industries and equipment types, and each one is detectable before the task is ever performed.

PINCH POINTS

Two surfaces closing on a hand between moving and fixed components.

CRUSH HAZARDS

Sufficient force or mass to cause crush injury on contact.

LINE-OF-FIRE

A hand positioned in the path a load or component could travel if released.

SUSPENDED LOAD

Direct hand contact with a load under tension or in motion overhead.

IMPACT EXPOSURE

Sudden, unguided contact from a moving object or surface.

STORED ENERGY

Hydraulic, pneumatic, spring, or electrical energy not yet isolated.

HAZARDOUS INTERFACES

The boundary where a hand must cross into a hazard zone to complete a task.

Recommended Control Families

Identifying exposure is the start, not the deliverable.

Every validated assessment points to a control family — a category of fix, not a specific product. What to actually implement is a decision for your engineering and safety teams, informed by the assessment.

ENGINEERING CONTROLS

Changes to equipment, guarding, or layout that remove the hand from the hazard entirely.

DISTANCE AND STANDOFF CONTROLS

Methods that increase the distance between a hand and an active hazard during the task.

TASK REDESIGN

Restructuring the sequence or assignment of a task so the exposure step is no longer required.

PROCEDURE CHANGES

Updated written procedures that change how, when, or by whom a task is performed.

TOOL-ASSISTED CONTROLS

Introducing a tool-mediated step between the hand and the hazard, without prescribing a specific tool.

HANDLING-METHOD CHANGES

Changes to grip, positioning, or technique that reduce exposure during manual handling.

RESIDUAL PPE — ONLY WHERE NEEDED

Personal protective equipment is recommended only as a last layer, after other controls have been assessed.

Control families are presented as categories for your team to evaluate. The platform does not recommend, sell, or endorse any specific product, tool, or brand.

Platform Architecture

Built as infrastructure, not a one-off tool.

Every layer is designed to feed the same underlying database — auditable, versioned, and queryable across every site you add.

Data Ingestion photo · video · text Structuring Engine task parsing · tagging Exposure Knowledge Graph entities · relationships Benchmark Database versioned · cross-site Analytics Layer trends · benchmarking Enterprise Dashboard searchable · comparable human review feeds the graph
Security & Confidentiality

Your operational data stays yours.

Industrial task data is sensitive by nature. The platform is built around strict tenant isolation and minimal retention by default.

Tenant isolation

Every organization's task data, footage, and assessments live in an isolated environment. Nothing is pooled or cross-referenced across customers.

No model training on customer data

Uploaded photos, video, and task descriptions are never used to train shared models without explicit, separate consent.

Role-based access

Granular permissions for plant teams, safety leadership, and reviewers — visibility scoped to what each role needs.

Full audit trail

Every assessment retains its source evidence, AI draft, reviewer identity, and edit history — permanently.

Encryption in transit and at rest

Standard enterprise-grade encryption across all storage and transmission layers.

Configurable retention

Organizations control how long raw media is retained after an assessment is finalized.

Future Vision

The world's largest industrial exposure intelligence database.

We're building a common language for industrial exposure — one structured enough that a pinch point in a steel mill and a pinch point on a drill floor are comparable, searchable, and benchmarkable against each other. As the database grows across sites, departments, and contractors, exposure stops being a once-a-year audit finding and becomes a number operations leaders track continuously, the same way they track cost and throughput.

FAQ

Common questions

Does HandSafety.ai replace our safety team?+

No. The platform drafts and structures findings; a qualified human reviewer validates every assessment before it's finalized. It's built to make your safety team faster and more consistent, not to replace their judgment.

Do we need new sensors or hardware?+

No. The platform works from inputs you already generate — task descriptions, photos, video, and field reports — with no new hardware deployment required.

What happens if the AI isn't confident in a finding?+

It says so. Every draft assessment carries explicit confidence indicators and flags missing information rather than filling gaps with assumptions.

Is our footage and task data used to train shared models?+

No, not without separate, explicit consent. Customer data is isolated by default and is not pooled across organizations.

How does this fit with our existing safety management system?+

HandSafety.ai is designed to sit alongside existing SMS and EHS platforms, producing structured exposure records that can be exported or integrated rather than replacing what you already run.

Do you benchmark our data against other companies?+

Cross-site benchmarking only ever happens within your own organization's data — across your plants, departments, and contractors. We don't pool or compare your exposure data against other customers without separate, explicit agreement.

Get Started

Start your exposure database.

Bring five critical tasks. We'll structure them, validate them, and show you the first entries in a database built to grow across every site you add — confidential, and yours to keep.

Early Access

Upload five critical tasks.

Tell us about your operation and we'll set up a private workspace for your first five tasks — the seed of your own structured exposure database, AI-structured and human-reviewed from the first upload.

No PPE. No products. No catalog. Just exposure intelligence.

Confidential. No spam. We respond to every request.